We – EPG Team the largest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For a lot more information: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

• Specifications:

 

Design	Unit	MY1200EA	MY1300EA	MY1500EA
Max. Paper Size	mm	1200X780	1300*960	1500X1100
Min. Paper Measurement	mm	350X350	400*410	500X410
Max. Die-cutting Dimension	mm	1180X760	1280*940	1480X1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Wor ept Force	T	three hundred	three hundred	300
Max. Paper Thickness	mm	1-7	1-seven	1-7
Die-chopping Precision	mm	±0.5	±0.5	±0.five
Complete Power	KW	15	15	19
Overall Bodyweight	T	12500	14000	17000
Total Dimension	mm	6730*4000*2145	7250*4100*2145	7700*4600*2205

 
Features of the device:
Major Characteristics:

• The Bobst sort cut construction helps make the reducing system movement like a scissor, it will realize a entire and simpler minimize.
• Principal worm gear employs alloy copper materials, after the seasoned operator’s manual scraping treatment and rigid regular testing, it can makes certain the driving areas 10 several years daily life.
• The major chains undertake imported British Renold manufacturer, the variances of ten chains are less than .2mm.
• The link between equipment box and driving shaft adopts sleeve and pin composition ensuring a powerful link.
•  
• Pace:  

The device adopts frequency controller to achieve stepless velocity acceleration which can achieve to 4500 instances hour. In the course of genuine generation, it can normally operate at 3800 to 4000 moments per hour in accordance to the top quality of the board. If the top quality of the paper is excellent, a good operator even can run the equipment at 4200 times for each several hours with no sensation also tough.

• Protection:

As it is revealed in the photograph of the machine, the device adopts rear component paper feeding strategy which keeps the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also completed outside the house of the die-cutting component with sensors and detectors at die-chopping part to ensure that the device can not be started when the die-chopping plate is at adjustment status.
 
In addition to the sensors at die-reducing component, there are sensor or method switches at window component to make the complete machine at checking standing to ensure its safety.

• Operation ease:

 

There is Male-machine interface installed in the control panel which will exhibits the safety standing of the machine as nicely as malfunctions to aid the operator. Digital camera is also installed in front of the operator for him/her to keep an eye on the procedure standing at the delivery part.  
 
    Main Constructions and Key Materials Employed  

• Four Principal Massive Elements:

They are referring to: bottom station, moving system, upper system and machine wall. The bottom station is created of grey solid iron -HT 200 the moving platform is ductile iron – QT forty two-10 and the equipment wall is high quality A3 steel.

• Main Push:

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a moving established to guarantee secure pressure out put of not much less than three hundred tons.
 
The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-reducing and Creasing Component:

The push is transferred via crank rod to pendulum which will carry the transferring platform to move up and down to attain die-reduce and creasing purpose.
 
The pendulum is made of high high quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind computerized die-chopping and creasing device. In contrast with computerized die-slicing and creasing equipment which is employed for cardboard die-cutting, this variety of semi-automatic die-cutting and creasing equipment is primarily employed for corrugated board which needs much less pressure for die-slicing, in this case fairly some producers have created smaller width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain broader pendulum and bigger diameter on its shaft to make our equipment very last for a more time lifestyle.
 
The die-chopping plate makes use of 7 mm 75 Crl plate which has much more hardness and daily life span than the manganese plate.  
 

• Board Conveying:

 

It adopts 3-cam intermittent positioning unit to make sure the boarding conveying exact and stable.
The equipment makes use of gripper bar type with 12A extended joints chain which is less in weight and significantly less shock to the intermittent device beneath the precondition to ensure the strength of the chain. The model of the chain is Renold U.K with substantial specific and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- light in fat and higher in energy.
 

• Electric powered Part

 
The electrical elements are created and assembled in accordance to the European CE standard and uses entire world vast identified brand name merchandise.
 

• Set up of Die

 
The die mounting and dismounting adopts aspect withdrawing approaches which time preserving and easy for operation.
There are two methods for the fixation of the die-possibly by bolt or clippers which are subject to customer’s advice.

The chase loc ept is pneumatic which is straightforward, practical and dependable.
 

• Special Characters of Our Machine:
• Clever And Unique Entrance Lay Style:

Compared with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its optimum place.
 
Generally the producers will install sensors on this component to end the device when the paper is fed abnormally to the entrance lay. Nonetheless, when the machine is working at the large velocity, the inertia will deliver the machine to operate for a while to make the front lay to its optimum point and then also damage the front lay and the gripper bar.
 
Our unique style is that when the irregular board feeding takes place and being detected, the front lay can by no means reaches to its highest stage which can make totally free from entrance lay and gripper bar damages because of irregular paper feeding.
 
As it is our unique design, so there is no picture to be revealed right here.
 

• Optional Supply System:

 
According to the requirement of the customer we can do the supply system possibly square kind or E kind (as shown in the photograph) . If the client has adequate pallets, he can select sq. variety. If the shopper does have enough pallet, he can choose, E type system for which will also offer 4 shipping trolleys.
 

• Pneumatic Pre-loading and Lifting Phase Device:

The pre-loading unit is pneumatic driven. When one paper dimension is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading unit, you can just press the button and the device will do for you.
 
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

• Dancing Roller Feeding:

Fairly some of the die-cutting equipment producers use direct feeding approach which is the operator will feed the board right to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
 
Our device makes use of an extra dance roller feeding technique whose board feeding time can be extend to .6 second. Jointly with the conveying elements it can make an less complicated work of the operator and quicker in effectiveness of the machine.
 
For example:  If an operator operates the direct feeding semi-computerized die-slicing device at 3300 sheets per hour, he can easily operate our machine at 3700 – 4000 sheets for each h

• Conveying Element:

The board obtained by the dance roller will go by way of a conveying component with belt conveying and belt pressing which tends to make the board becoming pressed before achieving to the entrance lay.
Just before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these approaches, the board conveyed by the dance roller will be more correct and secure when they attain to the gripper bar.
 
There is also detector to detect the position of the board. If board does not arrive to the entrance lay at standard position, the detector will send out signals to quit the machine.

• None-stop Feeding and Shipping

This kind of device has our patented method – non-cease feeding and shipping and delivery functions which can lessen the wor ept pressure of the operator and improve the wor ept efficiency of the machine
 
Underneath this program, the pre-piling is at the aspect of the operator. The pre-piled board can be transported underneath the major pile when the principal pile is detected brief of paper.
 
At the shipping and delivery component, when the board is minimize to be about 1 meter, the device will drive the die-reduce board pile out of the machine supply component so that it is effortless for the operator to draw them to the designated spot without the require of stopping the equipment.  

• Configurations:

Name	Brand name and Origin	Remarks
Bearing	SKF Swiss	Essential component
	IKO Japan or HangZhou, China	Not important part
Chain	Renold U.K	Primary Chain ( Discrepancy of much less than .2 mm for for every ten chains of device chain duration)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contractor, buttons	TELEMECANIQUE France
Image Electric powered Change	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Principal Motor	Siemens	Joint Enterprise
PLC	Delta, ZheJiang
Male-machine Interface	Delta
Pneumatic Parts	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping	CPG ZheJiang

 

• Resources Package

Identify	Volume	Specification
Minus Screw Driver	one	one hundred fifty
In addition Screwdriver	1	one hundred fifty
Monkey Wrench	one	three hundred
Interior hexagon Spanner	1 established	one.522.534568101214
Greasing Gun	1
Oil Gun	one
Wrench	1 set	12,14/13,16
Vise	one
Triangular File	one

/ The use of unique tools manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our business and the detailed replacement components contained herein are not sponsored, accepted, or created by the OEM. /